Metal groove is hard to trim out. Ordinary tools used to cut straight and straightforward metal do not work well with corrugated metal. If you have the right tools and skills, you can cut corrugated metal easily. So, how to trim out corrugated metal?
How To Trim Out Corrugated Metal – Explained!
Trimming out corrugated metal can be a challenging task, but with the right tools and techniques, it can be done effectively. Remember to always exercise caution when working with sharp tools and metal materials. If you are unsure about how to trim out corrugated metal or if it seems too difficult for you to handle, it is recommended to seek professional assistance for optimal results. Here are some steps to help you trim out corrugated metal:
1. Measure and mark: Start by measuring the length of the area where you need to trim the corrugated metal. Use a tape measure and mark the cutting line with a pencil or marker.
2. Choose the right tool: Depending on the thickness of the metal, you may need different tools for cutting. For thinner sheets, tin snips or aviation snips can work well. For thicker sheets, a circular saw with a metal-cutting blade or an angle grinder with a cut-off wheel can be more effective.
3. Safety first: Before starting the cutting process, make sure to wear safety goggles, gloves, and ear protection to protect yourself from any flying debris or noise.
4. Cut along the marked line: Using your chosen tool, carefully cut along the marked line. Take your time and apply steady pressure to ensure a clean and precise cut.
5. Smooth rough edges: After cutting, you may notice rough edges on the trimmed piece of corrugated metal. Use a file or sandpaper to smooth out any sharp edges or burrs.
6. Install the trimmed piece: Once you have successfully trimmed out the corrugated metal, you can install it in its designated location using screws or other appropriate fasteners.
Method 1: Electronic Shears
All kinds of metal cutters are suitable for cutting corrugated metal. It cannot, however, be cut in a straight line. That would waste a lot of metal. Therefore, You should use the right tools. According to professionals, Electronic Shears are among the most effective electronic metal cutters available. They are ideal for cutting metal seats. Buy Electronic Shears if you don’t have them already. You’ll save time and energy.
Step 1: Safety
Whenever we work in a hazardous environment, we need to wear safety equipment. Make sure you have gloves on when you work with corrugated metal. Use gloves that resist cuts. You should wear any goggles. To protect against sparks, you can use vents.
Step 2: Managing Metals And Tools
To trim out the corrugated metal, you will need a table. It will be impossible to cut the metal if it remains on the floor. A cutting table will make the task easier. Any table will do if there is no cutting table.
Line the table with a piece of corrugated metal. After that, fasten the table with a hook to prevent movement during cutting. If you place any heavy object on the seat, it will have the same effect. The part to trim out should be placed on the outside of the table.
It is necessary to take a straight line with spots to trim out a straight line. Measure out the correct amount of metal. Use the scale to draw a straight line. Follow the line when cutting the metal.
Step 3: Trimming Out
Electronic shears look like scissors, but they are made of heavy metal, and the pair of scissors start moving when the switch is pressed. They are the best choice for cutting metal of any thickness.
Keep cutting along the straight line of the corrugated metal by holding the electronic shears on both sides. You don’t need to do anything else. Just make sure your shears are in a straight line. The electronic shearing system is ideal for cutting corrugated metal.
Method 2: Using Jigsaw
A jigsaw is typically used for cutting wood. This blade, though, is also useful to shave corrugated metal. Set up a corrugated metal table and follow the safety procedure for cutting metal with a jigsaw.
Turn the jigsaw and trim out one end of the metal at a certain distance. When cutting straight metal, using a jigsaw and moving forward is the only way to cut the metal perfectly. Due to the bumpy surface of the metal, if you move forward while holding the jigsaw, the cutting becomes crooked.
Cut a straight line by raising and lowering the jigsaw in line with the metal slope. How well you do this will depend on your skill level. Cutting corrugated metal is relatively straightforward with the jigsaw.
Method 3: Using A Reciprocating Saw
Many of you use reciprocating saws daily. Corrugated metal can be cut using a reciprocating saw in this case. Reciprocating saws are more efficient than jigsaws. Set the metal on the cutting table and follow the safety procedure as before. Mark the metal as needed. Next, use the reciprocating saw to cut following the state line. Keep the reciprocating saw at a 45-degree angle as you do this. By doing so, you will be able to cut folds in the metal easily. The tool has a movable function.
Method 4: Making Use Of Nibbler
A nibbler is one of the most underrated machines we use to make metal seats. As a result of its inability to handle multiple purposes, it is less commonly used. So, the typical user is not interested in a nibbler because he wants to use a device like a jigsaw instead.
Specifically designed to cut metal seats, the nibbler is ideal. In addition to cutting corrugated metal, it is also the right tool to use for corrugated metal. The small size of its cutting blade makes it ideal for use on metal parts with corrugations.
Nibbler is perfectly suited for working in circles or any complex shapes without trimming in a straight line. You cannot use jigsaws and electronic shears to cut round shapes. The method of cutting metals remains unchanged. Marking the metal on the table and following the safety procedure. Start cutting the metal from one end. The most inconvenient part of using a nibbler is getting started. The first part will require a good grip to get a very good cutting. After cutting 1/2 inch, the nibbler will do the rest of the work just by holding it in line.
Method 5: Using A Grinder
Metal cutters overrate grinders as one of the most important tools. Grinders are a good tool for cutting normal metal, but we wouldn’t recommend them for cutting corrugated metal. That is because it is easy for sparks to fly when cutting metal with them. Therefore, it is riskier to work with them. Your biggest problem is your position in the middle of the blaze.
You Cannot Hold The Rafter At The State Line
However, most people have a grinder at home. Therefore, if you don’t want to spend extra money on cutting corrugated metal, you can use Grinder. Be sure to follow the previous safety instructions. Be sure to use safety vents to avoid sparks.
To cut in a straight line, place a parallel piece of wood or another metal over the corrugated metal. Hold the grinder parallel to the wood and continue cutting forward. There will be a lot of sparks. Beware of them.
Method 6: Using Tin Snips
The above five methods demonstrate the corrugated metal trim out method using electronic devices. However, each of them is expensive and potentially dangerous. To save money and cut corrugated metal without any electronic device, you must use Tin snips. Tin snips are a very simple but effective tool.
To cut their corrugated metal, experts in this field do not rely on any electronic devices. Simply using tin snips and muscle power can accomplish this in just 10 seconds. Place the corrugated metal on the floor or ground first. Next, measure how much metal you require. Use a tin snip to cut a 6-inch section on one side of the metal. Cut parallel to the metal. I suggest cutting the first two corrugated parts of the metal.
Placing the metal on the ground surface and stepping on it now will help you to do that. Next, press your feet where the majority of metal seats are located. Grab another hand and pull it tightly. Be sure Make sure to have cutting-resistant gloves. Pull the part slightly.
The corrugated metal will tear like paper. In a straight line, of course. You’ll need to exert some effort to pull it. By pressing the cut edge a bit toward the front, you will use less energy. Using Tin snips to cut corrugated metal is not conventional, but it is more effective and takes less time.
Using An Angle Grinder
If you have corrugated metal that is in bad condition, it needs to be repaired or replaced. Luckily, a grinder can do the job quickly and easily. Before you start:
- Assess the metal’s condition and choose the angle that will give you the best results.
- Avoid mishaps along the way by using safety precautions like wearing a safety helmet and eye protection.
- Once you’re done, wash the metal and primer with soap and water to remove the dust and debris.
You’re ready to paint or seal the metal to get the desired look and protection.
I hope now you understand how to trim out corrugated metal. If you want to trim out corrugated metal, an angle grinder is perfect for the job. By using the correct angle and speed, you can easily remove the corrugations without damaging the metal. In addition, the angle grinder is portable and easy to use, making it a great choice for small-scale projects. So why wait? Give the angle grinder a try today and see how easy it is to trim out corrugated metal.
Frequently Asked Questions
What Is The Best Way To Trim Out Corrugated Metal?
There are a few ways to trim out corrugated metal. The first way is to use a blade. This may work, but it’s not always the easiest or safest option. A blade can easily damage the surface or underlying metal structures. Another way is to use a cutting wheel.
This is a bit more tedious and requires some experience, but it’s usually safer than using a blade because the cutting wheel doesn’t cause as much damage. And finally, you can try using a hammer and chisel. This method is the most time-consuming and may require some DIY skills, but it’s the safest option overall.
Where Can I Find A Company That Will Trim My Corrugated Metal For Me?
If you want someone else to do the work for you in trimming out corrugated metal, you should consider looking for a company that specializes in the task. There are many companies out there that offer this service, so it’s something you can look into.
Which Is Better: Electric Or Gas-Powered Circular Saw For Cutting Corrugated Metal?
There is no wrong answer regarding choosing the best circular saw for cutting corrugated metal – it all depends on your preferences. For people who want more power when cutting through thick pieces of metal, gas-powered circular saws are the best option.
They offer more power than electric saws but are also heavier and need more space to operate. On the other hand, electric saws are more convenient and easier to handle as they don’t produce any sparks that may cause accidents. So, it all boils down to your preferences regarding circular saws for cutting corrugated metal.
How Can I Trim Out Corrugated Metal Myself Without Damaging It?
To trim out corrugated metal yourself without damaging it, follow these simple steps: 1. Use a leaf blower to blow the excess metal off the corrugated aluminum. This will smooth out any bumps or kinks in the metal and reduce the need for additional manual labor. 2. Apply pressure with your hand to smooth out any bumps or kinks in the metal. Avoid using any sharp objects as this could damage the metal. 3. Finally, remove any excess metal using a wire brush or a vacuum cleaner.
What Should I Do If I Accidentally Damage Or Tear My Corrugated Metal?
If you accidentally damage or tear your corrugated metal, the best thing to do is remove as much of the damage as possible. First, use a wire brush to clean all surfaces of debris and grime. If protruding pieces need to be cut off, do so with a hacksaw. Finally, flush away any loose particles with a hose.
I am passionate about tools and electric work. I love finding new tools and experimenting with them.